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Expandable Graphite & Flame Retardants

Intercalated expandable graphite flakes for advanced, halogen-free flame retardants and industrial thermal management.

Target Buyer:For material scientists, chemical compounders, and EV battery engineers seeking eco-friendly, highly effective fire protection additives.

Complete RFQs are easier to review within 1-2 business days when drawings, graphite grade, quantity, and destination are included.

Pyrolytic carbon graphite 07

Capability Highlights

  • High-performance halogen-free flame retardant additive
  • Massive expansion volume when exposed to extreme heat
  • Customized expansion temperatures, particle sizes, and pH levels

Typical Applications

  • Polyurethane foams and EPS insulation panels
  • Fire-stop collars, sealants, and coatings
  • Battery pack thermal runaway protection
  • Roofing materials and rubber compounds
  • Gasket manufacturing (flexible graphite foil precursor)

Engineering Focus

  • Expansion onset temperature (SET) tailored to polymer processing limits
  • Particle size distribution to balance mechanical strength and fire performance
  • Neutralization (pH) to prevent corrosion of processing equipment

Key Evaluation Matrix

MetricTypical RangeWhy It Matters
Expansion Volume150 - 350+ ml/gDetermines the thickness and effectiveness of the insulating char layer formed during a fire.
Carbon Content85% - 99%Higher carbon purity provides better thermal stability and fewer impurities in the final product.
pH Value5.0 - 8.0Neutral pH is critical to prevent acidic corrosion of processing machinery and metal contacts in end-use (e.g., EV batteries).

RFQ Checklist

  1. Target expansion volume (e.g., 200 ml/g, 300 ml/g)
  2. Required onset temperature (e.g., 160°C, 220°C)
  3. Particle size (mesh size) and carbon purity percentage
  4. Host material (e.g., PU foam, rubber) and required pH limits

Risk Controls

  • Premature expansion during compounding: Strictly match the onset temperature of the graphite to be safely above the polymer processing temperature.
  • Acidic corrosion of equipment: Use thoroughly washed and neutralized grades (pH 6-8) to protect extrusion screws and molds.
  • Loss of mechanical strength in host polymer: Optimize particle size (mesh); larger flakes give better fire protection but can reduce polymer tensile strength.

Product Gallery

Sintering graphite hot press mold 09
Sintering graphite hot press mold 09
Graphite electrode plate 08
Graphite electrode plate 08

Buyer FAQ

Why use expandable graphite instead of traditional flame retardants?

It is halogen-free, non-toxic, and acts physically by forming a thick, insulating intumescent char layer that cuts off oxygen and heat.

How do I choose the right onset temperature?

The onset temperature must be higher than your manufacturing process temperature (e.g., extrusion) to prevent premature expansion, but low enough to react quickly in a fire.

Can you provide samples for R&D?

Yes, we can provide specific grades for compounding trials based on your particle size and expansion requirements.

Related Resources

Inquiry Email

[email protected]

Complete RFQs are easier to review within 1-2 business days when drawings, grade, quantity, and destination are included.

WhatsApp Alignment

+8618857971991

Use WhatsApp for quick alignment; send drawings by email for traceable review.